Our One-Stop Solutions
At SPHERE, we are your end-to-end manufacturing partner, equipped with advanced technology and unparalleled craftsmanship to bring your designs to life. From raw material to finished masterpiece, every step is handled in-house under the strictest quality control.
1. Manufacturing
Our comprehensive manufacturing capabilities ensure precision, flexibility, and scalability for your projects.
- Lost-Wax Casting: This classic technique allows for the creation of highly intricate and detailed pieces, perfect for complex designs with fine textures and organic shapes.
- Precision CNC Machining: Ideal for achieving sharp, modern geometries with exceptional accuracy. This method guarantees consistency and flawless symmetry, even for the most demanding technical designs.
- EDM Wire-Cutting: Utilizing Electricl Discharge Machining (EDM), we can cut complex shapes and precise angles in hard metals with a superior surface finish, often eliminating the need for secondary processing.
- Laser Welding & Engraving: Our laser technology enables clean, strong, and localized welding for delicate repairs and assembly. We also offer high-precision laser engraving for logos, serial numbers, and intricate patterns.
2. Finishing & Embellishment
This is where artistry meets innovation. Our finishing techniques add brilliance, color, and unique character to your jewelry.
- Cubic Zirconia Setting:
✓ Hand Setting: For ultimate precision and craftsmanship in unique or complex pieces.
✓ CNC Setting: For perfect consistency and high efficiency in large-scale production.
✓ Wax Setting: Stones are set directly into the wax model, ensuring secure placement before casting, ideal for pavé and channel settings.
✓ Micro-Pavé Setting: We offer both CNC Micro-Pavé for uniform, high-density settings and Wax Micro-Pavéfor intricate designs that require a seamless, luxurious sparkle.
- Precious Metal Inlay: We expertly inlay precious metals like gold or silver into stainless steel to create sophisticated contrast and striking two-tone designs.
- Sphere Enamel Technique (Proprietary):
✓ We combine our unique SPHERE resin formulation with specially engineered structures to create stunning enamel effects that mimic the appearance of well-crafted gems.
✓ Key Advantages: This innovative solution is not limited by size or shape, allowing for bold, oversized, or irregular designs that are impossible with traditional materials. It also offers a significant cost advantage without compromising on visual impact.
- Crystal Application:
✓ With nearly three years of specialized experience, we have refined our process to achieve an exceptionally low individual crystal fall-off ratio of just 3%.
✓ For Premium Crystals (Swarovski & Stuller):We strictly adhere to the manufacturer’s technical instructions, using only approved exported clay and glue to ensure permanent adhesion and brilliance.
✓ For Generic & Preciosa Crystals:To prevent the foil backing from tarnishing or falling off (foil-out), we apply a protective e-coating on the metal surface surrounding the crystal. This extra step dramatically enhances the longevity and durability of the jewelry.